open source · cc by-sa 4.0scroll ↓

Find your brium.

A balance board you make yourself — one 2×2 plywood sheet, one lacrosse ball, one weekend. The files are free. The wobble is forever.

Get the files ↗How it's made ↓

under $40 in materials · store-bought boards run $150+

The board isn't for sale.
The stencil is — and it's free.

Brium is a rocker-style balance board cut from a single 2 ft × 2 ft plywood sheet, riding on a lacrosse ball. You can't download plywood — but you can download the thing that turns plywood into a board: a 3D-printed layout stencil that draws the exact cut line at all four corners.

The curve isn't eyeballed. The long sweep is solved so it meets the corner radius perfectly tangent and peaks exactly at the board's edge — change any dimension in the OpenSCAD source and the maths re-solves itself.

R = ((L−rc)² + (W−a)² − rc²) / (2·(W−a−rc))
R 623.94 — solved, not sketchedR 60360610128 flat

Four parts. You only shop for one.

Three parts come off your printer, one comes from the lumber yard — and the whole build lands under $40, for the kind of board that sells finished for $150 and up.

packing slip · brium brd-001qty 1
01

The wood

byow — bring your own wood

One 2 ft × 2 ft sheet of 12 mm plywood. The only part you can't download.

supplied by: the lumber yard
02

The stencil

new · this project

The original bit — a printed jig that draws the exact cut line on your sheet. ≈ 40 g of PLA.

supplied by: this repo
03

The rails

from whitespring's rola

Printed guard rails for the underside so the ball stays where it belongs. Mount with M5 inserts and screws.

supplied by: whitespring on Printables
04

The stand

remixed from dtxtr

Two printed feet that park the board and ball between wobbles.

supplied by: this repo
tools3d printerjigsawsandermeasuring tapepencil
hardwarelacrosse ball ↗m5 heat-set inserts ↗m5 screws ↗
finish (optional)varathane, oil or hardwax
total, all-in*$150+under $40*plywood + ball + filament + hardware. $150+ is what a store-bought board like this runs.

Built for the chronically upright.

01 / 06

photos · unsplash — sable flow / saad ahmad / linus nylund / jan kopřiva / zhen yao / gustavo torres

From sheet to send in four moves.

Print

Two flat halves and a handful of pegs — about 40 g of PLA, no supports, fits a 180 mm bed. Join them with a pin of spare filament. That's the whole tool.

≈ 40 g pla · no supports · 180 mm bed

Trace

Hook the stencil over a corner of your sheet — it registers itself against both edges. Trace, rotate, then flip it, drop the pegs in, and do the other two. One template, four corners, zero measuring.

1 template · 4 corners · 0 measuring
1 · lip down2 · rotate 180°3 · flip + pegs4 · flip + rotate

Cut

Jigsaw just outside the line, sand back to it. The curve is fair by construction — perfectly tangent arcs, no kinks to fix — so what you sand to is what the maths drew.

jigsaw · sand to the line · round the edges
jigsaw the dashed kerf · sand back to the lineR60128 flat610 mm360

Ride

Drop the board on a lacrosse ball and keep a fingertip on the wall. Day one you flail — that's the point. Day two you stand. By week two you're taking calls up there, suspiciously calm and annoyingly good at standing on things.

1 lacrosse ball · 5 min a day · ∞ wobble

63 mm solid rubber · fast & reactive

Grab the lacrosse ball on Amazon ↗